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@lizzader....

I've done something like this before. You and I may differ in how the ray was created and how to come about with the complete sun shape.

But in my case..... after creating the ray, I added a base on a new layer and used the eraser tool with hard edges and deleted parts of the base like so. This I merge with the ray.

You can also use the Pen Tool to create/reshape the rectangular base to suit.

[ATTACH]52638[/ATTACH]

From here onwards, our procedures may differ on how to use it to complete the sun. But I think you can use this as it sounds you've managed to create the completed array.

[ATTACH]52639[/ATTACH]

Incidentally, you can achieve the uneven curved gaps and ray shapes by individually distort transforming the individual rays after you've completed the whole.

Hope this helps you.